ROD-K300U - Ultrasonic Cream Tube Filling and Sealing Machine

ROD-K300U - Ultrasonic Cream Tube Filling and Sealing Machine

Technical Specifications of ROD-K300U Cream Tube Filling, Sealing and Sealing Machine

Model ROD-K300U
Weight 450 kg
Power Consumption 5 kW
Working Voltage 220V 50Hz
Air Consumption 50 LT/Minute
Air Pressure 6bar Min – 8bar Max
Control System PLC + HMI Operator Panel
Ultrasonic Frequency 24000hz Max
Filling Range According to your needs
Photocell Monochrome Color Code Sensor SICK brand
Dimensions 1150X1050X1800 mm Width X Width X Height
Product Bunker Volume 40 LT
Capacity 20 pieces/minute maximum

ROD-K300U - General Features of Cream Tube Filling and Sealing Machine

  • With the ROD-K300U ultrasonic cream tube filling and sealing machine, you can fill products such as cream, skin mask, skin care products, make-up remover milk, honey, jam, molasses.
  • All surfaces of the machine that come into contact with the product and those that do not are made of SUS 304 Stainless Steel. There are only aluminum parts in the stations. 201 stainless steel, which has low oxidation resistance, is not used on any surface of the machine.
  • Thanks to its ergonomic structure, its working style is more practical compared to similar machines. You can easily reach a filling capacity of 18 pieces per minute.
  • It is a combined production line consisting of 5 stations and working in 8 steps. Workmanship is required only during the feeding of the empty cream tube. Thanks to the photocell spot, turning the tube to the correct gluing direction, filling the product to the bottom of the tube, gluing ultrasonically without the need for heat, cutting off the excess gluing and removing the tube from the tray are all done automatically by the machine. You can easily carry out all production with a single worker.
  • We can add different options and features to the machine depending on your needs, do not forget that all stages of the machine such as design, R&D, machining, welding and automation are carried out within our company, it is really easy for us to add the feature that suits your needs, as long as you want it.
  • It has a high filling weight range, thanks to our many filling range options and the filling sets you can purchase as extras to work in different filling ranges, you can work on many types of products with a single machine without any problems.
  • Thanks to the tube molds of different diameters, we can work with cream tubes of many different diameters, and our mold costs are extremely affordable.
  • Thanks to the photoelectric sensors located at each station, it only works when there is a tube in front of it. When there is no tube in front of the station, that station does not work. Thus, the machine operates at maximum energy saving and production efficiency against product waste.
  • Thanks to the easy-to-use touch screen operator panel, you can easily set all stations with almost only 1 tube. All stations can be adjusted by the adjustment wheel located on the station. Usage and adjustment processes are extremely easy and fast thanks to the multifunctional manual operation menu.
  • ROD-K300U ultrasonic cream tube filling and sealing machine can seal all types of cream tubes that can be sealed with heat, such as PVC, laminate, nylon, plastic, pet, PP.
  • It is 100% domestic production. In this respect, spare parts and service availability is extremely high, our spare parts and technical service prices are much more affordable than similar machines.
  • Thanks to the ultrasonic bonding feature of our machine, you do not need to have a heating nozzle made for tubes of different sizes, and our machine does not need cooling with a chiller. The ultrasonic generators we use are also domestically produced.

ROD-K300U - Cream Tube Filling and Sealing Machine Working Principle

We can summarize the working method and order of the machine as follows:

  • The empty cream tube is placed manually in the tube mold on the machine’s rotary table.
  • Then, at the next station photocell station, the cream tube is turned in the correct sealing direction by the photocell dot on the cream tube.
  • The empty cream tube is then taken to the filling station. The product is filled into the empty cream tube.
  • The cream tube filled with product comes to the sealing station and the two mouths of the tube are sealed together with sound waves without using heat.
  • The excess that occurs during the sealing process is cut at the cutting station and brought to a standard size.
  • At the last station, the discharge station, the filled, shaped and expiration date (date feature is optional in our machine) finished product is discharged from the charger.

ROD-K300U - Optional Features That Can Be Added to Cream Tube Filling and Sealing Machine

  • Our machine can be produced in different filling ranges according to your needs. You can fill many different products with a single machine, and with the filling sets you will purchase as an extra, you can work in different filling ranges with a single machine.  
  • You can work in many different diameter cream tubes with different diameter tube molds that you can later purchase from our company.
  • You can work more reliably without leaving your job to chance with the burst control station.
  • We can add a heating or mixing feature to the product feeding bunker.  
  • If your product production tank is higher than the machine suction level, you can get a feeding hose free of charge instead of the bunker.  
  • In order to work comfortably in your acidic products, we can produce the surfaces that come into contact with the product from SUS 316 Stainless steel.  
  • We can make a wooden case for our machine to travel more safely during international transportation.  

ROD-K300U - Cream Tube Filling and Sealing Machine - Other Details

  • Thanks to the cargo company we have an agreement with, the transportation of the product is done at a reasonable price. If your company already has an agreement with a cargo company, you can also prefer to use that cargo.
  • Our machine is under Renas Warranty for 1 year against manufacturing defects.
  • Our machine is in stock, you do not have to wait. 
  • Since the Warranty and Technical Service services of our machine must be provided on-site, only the travel fee and accommodation are paid during the warranty period, and after the warranty period, technical service, travel, and accommodation expenses are provided at very affordable prices. Our remote assistance services are completely free of charge during business hours.

ROD-K300U - Cream Tube Filling and Sealing Machine - Structural Features

  • All surfaces that come into contact with the product and those that do not are made of SUS304 stainless steel, completely complies with GMP requirements.
  • All aluminum surfaces in the stations are anodized as standard.
  • Our machines are fully grounded and fully sufficient against electrical injuries with leakage current relays in accordance with the work safety law numbered 6331. All surfaces of the ultrasonic unit that carry electrical risks are protected.  
  • All automation products we use are industrial automation products,   All have CE, ROHS etc. certificates, the asynchronous motor and gear group we use belong to YILMAZ reduktor company and are products with high service factor,  
  • All automation products we use have LVD, EMC certificates and IP65 class safety certificates.  
  • Our machine has CE and LVD certificates, and we can also provide ATR1, CO documents upon your request.  
  • With the braked wheels located under the machine, you can easily move around in your business.  
  • A compressor of at least 300 lt, dedicated only to this machine, is needed for ROD K-300U to operate smoothly and stably. It is of vital importance that the air source constantly provides the same pressure level, especially in ultrasonic welding systems.  
  • The spot photocell in our machine is SICK brand, and the station sensors are German-made sensors such as Leuze, disorc, etc.  
  • Hardened induction shafts and linear bearings are used in all stations of ROD K-300U, so the stations never create a gap.